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dc convertor-0

High-Power Non-Isolated Bidirectional DC-DC Converter Series

Home >  Products >  ESS Power Conversion >  PSL Power Conversion System >  High-Power Non-Isolated Bidirectional DC-DC Converter Series

Gemini 125H Bidirectional DC/DC Convertor

Boco Electronics' 125KW Energy Storage PCS Module, engineered on a next-generation SiC technology platform, supports a 600V-1000V DC voltage range, delivering 125KW rated output with a sustained 1.1x overload capacity. With 99% peak efficiency, it maximizes power conversion while minimizing energy dissipation. Fully compatible with high-capacity battery systems (280Ah, 314Ah, 320Ah), it integrates advanced cluster-level management to enhance reliability and efficiency. Designed for scalable deployment, its built-in parallel operation capability enables seamless system expansion. Gemini 125H is a bidirectional DCDC converter which is built with buckboost circuit. It can switch between buck and boost mode seamlessly in both direction which brings great benefit for wide voltage operation and flexibly integrated with different battery. The Gemini 125H is built with SiC technology and advanced circuit topology so it has high efficiency and power density which is up to 99.2% and 7.1kW/L. The Gemini 125H has integrated MPPT algorithm and can be easily used in PV system or hybrid ststem.

Introduction

Applications:

It can play a key role in energy storage system, DC coupling system, hybrid energy system, etc. The Gemini 125H can help the LPF, Sodium-ion battery, fuel cell system and PV to connect to DC bus easily and flexibly for power and energy extension.

Specifications:

Item

Value

Description

DC Bus Side ( Port A )

Nominal Voltage (VANOM)

1250V

 

Voltage Range (VAMIN~VAMAX)

600V~1500V

 

Overvoltage Protection (VAOVP)

1560+-20V (default)

1. Protection threshold can be programmed by communication;

2. Fault state is latched,it can be cleared by communication.

Undervoltage Protection (VAUVP)

550+-20V (default)

Nominal Current (IANOM)

100A

 

Current Measurement Accuracy

1.5% F.S.

 

Voltage Measurement Accuracy

0.5% 

Nominal operation condition

Voltage Control Accuracy

0.5% 

If droop control is adopted, the accuracy base refers to drooped voltage.

Battery Side ( Port B )

Nominal Voltage (VBNOM)

1250V

 

Voltage Range (VBMIN~VBMAX)

600V~1500V

 

MPPT Voltage Range

(VMpptMIN~VMpptMAX)

600V~1400V

 

Overvoltage Protection (VAOVP)

1560+-20V (default)

1. Protection threshold can be programmed by communication;

2. Fault state is latched,it can be cleared by communication.

Undervoltage Protection (VAUVP)

550+-20V (default)

Nominal Current (IBNOM)

100A

 

Overcurrent Protection(IBOCP)

105%~120%,Protect after 20s

>120%,Protect in 0.1s

1. Default protection threshold is 100A,it can be programmed by communication.

2. Fault state is latched,it can be cleared by communication.

Max. Continuous Power (PMAX)

125kW

 

Current Ripple (RMS value)

≤5% IBNOM

Nominal operation condition

Voltage Measurement Accuracy

0.5%

Nominal operation condition

Voltage Control Accuracy

0.5%

If droop control is adopted, the accuracy base refers to drooped voltage.

Current Measurement Accuracy

0.4%

Nominal operation condition

Current Control Accuracy

0.5%

Nominal operation condition

Efficiency

Peak Efficiency

≥ 99.2%

 

CEC Efficiency

≥ 99%

Nominal operation condition

Auxiliary Power

Auxiliary Power

Voltage:24V±2V

Power Consumption:<65W

 

Protection

Fuses

Integrated

>=100kA, >=1500Vdc, L/R >=3ms

Short Circuit Protection

Integrated

Available for both input and output

Over Temperature Protection

Integrated

Protection threshold can be programmed by communication

Communication Failure Protection

Integrated

Default over time threshold is 0.5s,it can be programmed by communication

Mechanical

Dimension(W×H×L)

350×85×585mm

Excluded mounting ears

Weight

< 17kg

 

Cooling Type

Forced Air Cooling

>150CFM

Ingress Degree

IP10

 

Mounting

Screw

 

General

Operational Temperature

-25 ~ 45℃

Derating between 45~55℃, no condensing

Storage Temperature

-40~70℃

No condensing

Relative Humidity

5%~85%

 

Altitude

4000m

Derating above 3000m

Acoustic Noise

≤75dB,Tair<30°C

≤80dB,Max.

STC

Pollution Degree

PD2

 

Vibration and Shock

operation:IEC 60721-3-3, 3M12

Transportation:IEC 60721-3-2,2M5

 

Communication

RS-485,CAN,Ethernet

 

Safety

Withstand Voltage

Basic Insulation: 3.2kV, 50 / 60Hz, 60s

Reinforced Insulation: 4.4kV, 50 / 60Hz, 60s

Basic Insulation:

Input vs output, input/output vs enclosure.

Reinforced Insulation:

input/output vs communication ports

Overvoltage Category

OVC II

 

Standard

IEC 62477, IEC/EN 62109, UL 1741

 

EMC

EMI

IEC 61000-4, FCC Part15

 

EMS

IEC 61000-2

 

Function

Operation Mode

CC、CV、CP、MPPT

 

Power Response

<5ms

10%~90%

Black Start Up

Integrated

 

Parallel Operation

Up to 40 units in parallel in CV mode

Current unbalance < 7%

Life

Life Time

20 years

The fans may need periodic maintenance due to the environment

MTBF

400 000 Hours

Telcordia SR332 Issue 3

Competitive Advantage:

Flexible Setup

- Bi-directional Buckboost Power Conversion  

- Wide Operation Range in 6:00–15:00VDC  

- Compatible with V1, V2F, Sodium ion battery, etc.  

- Up to 40 units in parallel with CV mode, easy for power balance between battery cluster  

Multiple Function

- Multiple Operation Mode including CC, CV, CP  

- Block Start-up Function available  

- Integrated MPPT Algorithm  

- 250kW Virtualized Module with 2 units  

High Efficiency and Power Density

- SC: Integrated, Peak Efficiency >99.2%  

- Control Unit, Power Relay and Fuse Built-in  

- High Power Density up to 7.1kW/L  

High Reliability

- Integrated OV/UV, OC, OT, OP Protection  

- Short Circuit Protection with Fault Current Cut-off in µs  

- Short Circuit Capacity R < 1500A/S  

- IEC 62477, EC 62040, UL 1741 Certification  

FAQ

Q: What is the rated voltage of Gemini 125H’s DC Bus Side (Port A)?
A: The nominal voltage of the DC Bus Side (Port A) is 1250 V.
Q: What cooling method does this converter use?
A: It adopts forced air cooling (fan cooling) with an ingress protection rating of IP10.
Q: What is the maximum number of units that can be paralleled?
A: Up to 40 units can be paralleled in CV mode, with a current imbalance of ≤ 7 %.
Q: What communication protocols does the Gemini 125H support?
A: It supports RS485, CAN, and Ethernet communication protocols.
Q: What is the efficiency performance of this converter?
A: Its peak efficiency reaches 99.2 %, and the CEC efficiency is 99 %.
Q: What application scenarios is the Gemini 125H suitable for?
A: It is suitable for energy storage systems, DC coupled architectures, and hybrid energy systems, enabling flexible integration with LiFePO₄ batteries, sodiumion batteries, fuel cells, and PV sources via a DC bus.
Q: What protection functions does this product have?
A: It integrates comprehensive protection functions, including short circuit protection, over temperature protection, over/under voltage protection, over current protection, and communication failure protection. Most protection thresholds are configurable via communication interfaces.

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